Rise laser co.,ltd
5 1

Fully Enclosed Fiber Laser Cleaning Machine Stable Light Path Energy Saving

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Rise laser co.,ltd
[China]

Address
Science And Technology Industrial Park Building, No.6 Keyuan Road, Nanshan District, Shenzhen City Shenzhen Guangdong
Phone
86-0755-12501540
Contact name
Kang

Quick Information

  • Brand Name: Rise laser
  • Place of Origin: China
  • Model Number : RL-C100

Description

 

100w Pulsed Fiber Laser Handheld Laser Cleaning System

 

The laser with optical fiber output, fully closed and stable light path,over 100,000 hours continuous service life, lifelong maintenance-free, forced air cooling, machine integrated power 480W, environmental protection and energy saving, compact and portable.

 

Technical Parameters:

Characteristics Test Condition Min.value Typical value Max.value Unit
Operating Mode Pulse
Polarization Random
Laser Beam Mode Customized for cleaning
Output Power 100% output power 99.9 100 110 W
Power Tunable Range   50%   100%  
Central Wavelength 100% output power 1060 1064 1068 nm
Pulse Width 100% output power 80 100 160 ns
Long Time Power Stability 100% output power   ±2 ±5 %
Total Consumption 480W (AC110V or 220V)
Weight 22.7KG
Cooling Forced air

 

The problems of Traditional cleaning industry:

 

Mechanical FrictionCleaning

high cleanliness,

damage base material

Chemical Etching Cleaning

unstressed cleaning,

heavier pollution

Fluid solid jet cleaning

high flexibility, high cost

complex effluent treatment

High frequency ultrasonic cleaning

good cleaning effect,limited size,dry workpeic

 

 

Features of laser cleaning:

Laser cleaning——New technology,green and environmental:

Advantage:

Long-focus cleaning laser source has high surface roughness and high tolerance range of processing height on the workpiece, not only can be used in a stable industrial enviroment, more suitable for complex ourdoor fine cleaning; the use of special mode laser, both to ensure the high tolerance range of non-stable environment, but also efficient removal of rust stains with no hurt to base material.

 

Laser cleaning principle:

Fully enclosed external optical path system, combined with special mode of laser, the high-energy pulse laser collected in the surface of object,with the principles of plasma blasting,high energy pulse excitation and complex photochemical reactions, and by controlling the effective displacement of the laser beam to achieve cleaning. The whole process is controlled by the computer according to the program.

 

Application:

Mould Cleaning

mould cleaning.jpg

Peeling or Coat Removing

peeling or coat removing.jpg

Pretreatment before coating

pretreatment before coating.jpg

Airospace parts cleaning

Airospace parts cleaning.jpg

 

 

 

Soldering Welding

Pretreatment

Soldering and welding pretreatment.jpg

Clean oxide,smeary,oil stain,residue

clean oxide, smeary, oil stain, residue.jpg

Restoration and preservation

Restoration and preservation.jpg

 

Typical Application - Rust Removal:

High energy pulsed laser focusing on the surface of object to simulate plasma, continuous irradiation of high-energy plasma instantaneous formation and expansion, resulting in a series of tiny explosions, formating plasma blasting, finally achieve the relativel smooth corrosive layer of boject surface to physical blasting burst, and move through the high speed laser spot to form a plume that will clean the debris to complete the cleaning. Mainly used in metal rust.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect Base matel damage

Rusty carbon steel

cast iron

medium corrosion

0.05mm

4000 45 good no

 

Typical Application——Degrease:

High energy pulsed laser socusing on the surface of object,dirty rust and other irregular structure and dark surface absorpt the laser energy and plasma energy formated by metal surface, is instantaneous vaporization from the base metal. Mainly used in the mold cleaning and cultural relics repair and other industries.

 

Base material

Corroded degree

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect Base matel damage

Greasy carbon steel

 

medium oil pollusion

mild rusty

35000 60 good no
 

 

Typical Application——Paint Removal:

For the paint and the surface of the chemical coating and special process, based on the surface and the base material has different absorption and damage threshold on laser, laser destruct the surface coating after focusing, after air contact, there are a series of complex photochemical reactions, oxidation, The final reaction product is in the form of gas discharge, the special mode of the laser below the masterbatch damage threshold, can peel off the coating, do not hurt the base material. Mainly used for paint removal and coating stripping.
Base material

Corroded thickness

(mm)

Cleaning effeciency

(mm²/s)

Valid focal depth

(mm)

Cleaning effect Base matel damage
white metal painting 0.1 1500 30 good no

 

Laser cleaning-working parameters:

Base metal Surface Valid focal depth Effeciency(mm²/s) Effect
cast iron severe corrosion(0.08mm) >40 3000 clean surface, no damage
carbon steel mild corrosion(0.05mm) >45 4000 clean surface, no damage
stainless steel oily, slight corrosion >60 30000 bright surface, no damage
mould steel gear mild oily with scrap iron >45 5000 bright surface, no damage
aluminum steel oxide/ surface spotting >40 3000 white surface, no damage
stoving varnish ss white stoving varnish >30 1000 bright surface, no damage

 

 

Core Laser Comparision:

Based on the metal surface cleaning customized laser, according to the laser absorption rate of different wavelength of materias, the prior art selection of 1064 nm solid-state lasers or fiber lasers, metal absorption rate of up to 30%, with special mode spot, both can effectively clean rusty, and also protect Base metal with no damage.

Considering the stability of laser, the use of cost and integration methods and other factors, the latest technology using wavelength of 1064nm fiber laser is better than solid lasers, Maxphotoncis 100W pulse laser cleaning source, is the best configuration for hand-held laser cleaning.

laser absorption rate.jpg
Laser Cleaning Source: Advantage Disadvantage
Solid Laser

1.High power, high pulse energy, high cleaning efficiency

2.Wide range non-metallic material application

3.Excellent cleaning effect, excellent cleaning ability

1. Large consumption, need high power chiller

2. Limited integration, complicated maintenance

3. Expensive and high cost.

Fiber Laser

1.Free maintenance, high cost effective, low cost.

2.Forced air cooling, high stability of continuous using

3.Good laser beam mode, wide range metal application

4.Without light path problem, Flexibility integration, small and convenient

5.High photoelectric conversion rate, low consumption, energy saving and enviroment protection

1.Low effective for thick coated metal

2.Power limited


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